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Digital Prosthetics.Designed Aroundthe Patient.

Bion3D is a digital prosthetics platform that brings patient data, 3D anatomy, prosthetic design and digital manufacturing into one connected workflow.

3D scan

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Prosthetics,Reimagined Digitally.

Traditional prosthetic workflows depend on measurements, manual modification and repeated physical iterations.

Bion3D creates a digital pathway from the patient to the final prosthetic design — helping clinicians capture anatomy, design with precision, make controlled modifications and prepare designs for digital manufacturing.

  1. Patient

    Clinical information and real anatomy.

  2. Digital Anatomy

    3D scan and digital model of the patient.

  3. Design

    Create a patient-specific prosthetic design.

  4. Clinical Modification

    Apply reductions, reliefs, pressure zones and more.

  5. Manufacturing

    Move to a digital manufacturing workflow.

Our platform

One Platform.The Complete Design Process.

Bion3D connects patient data, 3D anatomy, prosthetic design and digital manufacturing in a single, streamlined workflow from scan to socket.

Bion3DJD

Modify

Adjustments

  1. 01

    Patient Data

    Capture clinical information and real anatomy.

  2. 02

    3D Anatomy

    Create an accurate digital model from scan data.

  3. 03

    Prosthetic Design

    Design a patient-specific socket with precision tools.

  4. 04

    Clinical Modification

    Apply reductions, reliefs, pressure zones and more.

  5. 05

    Manufacturing

    Move to a digital manufacturing workflow.

Designed for prosthetists

Built forDigital Workflows.

Bion3D is designed to support the expertise of the prosthetist rather than replace it.

  • Anatomical landmarking

    Work with clear anatomical references.

  • Shape modification

    Adjust shape with precision.

  • Circumference modification

    Control circumferential dimensions digitally.

  • Pressure and relief areas

    Apply targeted pressure and relief zones.

  • Trim-line modification

    Define and refine trim lines.

  • Adapter positioning

    Position the adapter within the digital design.

  • Alignment

    Review and control prosthetic alignment.

  • Design iteration

    Create, review and refine design versions.

Clinical judgement remains at the centre of the process.

From digital to real

From Digital Modelto Physical Prosthesis.

Bion3D bridges digital design and manufacturing, enabling a smooth transition from scan to socket.

  1. Digital Design

    Create a patient-specific design with precision tools.

  2. Prepare for Manufacturing

    Optimise the design for 3D printing or production.

  3. Manufacture

    Produce the design using 3D printing or other methods.

  4. Ready for Use

    A precise, reliable prosthesis for real-world use.

The next step

Ready to move prostheticsinto the digital workflow?

See how Bion3D can streamline your prosthetic design process, from scan to socket, with precision and confidence.